Industrial & Commercial Heat Pumps

Industrial & Commercial Heat Pumps — 65–2,872 kW Hydronic Systems

A commercial heat pump moves building heat between a water loop and an outdoor, ground or process source instead of burning fuel to make it. Koven Air builds six hydronic lines from 65 to 2,872 kW per unit, publishes a coefficient of performance for each source type, and has measured heating output down to −30 °C.

Industrial Commercial Heat Pump Line 1 Industrial Commercial Heat Pump Line 2 Industrial Commercial Heat Pump Line 3

65–2,872 kW

Per-unit heating capacity

6 lines

Air, water, ground and 4-pipe

2.51–6.4

Published heating COP by source type

−30 °C

Lowest ambient with measured output

R32 / R1234ze

Low-GWP refrigerant options

20,000 m²

Own factory, operating since 2007

Why “Industrial Heat Pump” Returns Two Different Types of Heat Pump Systems

Search industrial heat pump from a United States connection and the first page returns no building HVAC equipment at all. What it does return:

a Department of Energy paper on steam and fuel savings
research from the American Council for an Energy-Efficient Economy
a compressed-air manufacturer

That phrase covers two machine families which share a refrigerant cycle and almost nothing else. Both work by moving heat instead of burning fuel to generate heat, then part company on three counts:

01
operating temperature, where one family stops and the other starts
02
the carrier thermal energy leaves in — water on one side, steam on the other
03
who signs the purchase off: building services, or process engineering
INDUSTRIAL VISUAL Industrial Equipment

So before ranking types of commercial heat pumps by capacity or price, settle which type of heat pump technology the duty actually calls for. Getting that wrong costs a whole procurement cycle.

Data & Specifications

The Two-Machine Test

Two questions settle which one your project needs.

Q1. Does heat leave the machine as water, or as steam?
Q2. Is the required supply temperature 75 °C or below, or above 100 °C?

The Two-Machine Test — what your two answers point to

Your answers Machine family Typical duty Built by Koven?
Water, up to 55 °C Hydronic building heat pump Space heating or cooling, fan coils, radiant loops, air handling units Yes — five of six lines
Water, 55–75 °C Cascade high-temperature heat pump Process hot water, boiler replacement, wash and phosphating lines Yes — the KAIA cascade line
Steam, or water above 100 °C Process-heat pump Steam generation, drying, pulp, food and beverage process heat No — specify a process-heat specialist

Koven Hydronic Boundaries

Everything on this page is the water side of that table. Koven Air builds commercial and industrial hydronic machines — not steam-generating equipment, not variable refrigerant flow systems, and not residential split system units.

A third group muddies it further: search results for a small commercial heat pump — rooftop and split equipment in the 3–10 ton band — sit alongside results for industrial high temperature heat pumps rated in megawatts, under the same query.

Buying across that line is the mistake that costs a procurement cycle, because the two families do not substitute for each other at any price point.

Temperature Limits & Innovation

Unlike a capacity shortfall you can fix by adding modules, a temperature shortfall cannot be paralleled away: 40 machines that top out at 75 °C still top out at 75 °C.

Koven Air’s water side runs 65 to 2,872 kW per unit across six lines. That top temperature is not a settled limit in the field either — USPTO application US20230288112A1 covers a modular reversible cascade high-temperature heat pump with predictive defrost control, which is the same architecture the KAIA line uses to reach 75 °C in practice.

ID: US20230288112A1

The Koven Range — Six Lines, One Source-Side Decision

Choosing the wrong source type carries a risk you cannot correct on the next revision. Each of these is civil work, committed long before the machine arrives:

a borefield a condenser loop a well a waste-water tie-in

So the first decision is not which model. It is which side of the machine you can feed — because that, not the badge on the cabinet, sets the efficiency band you will live with.

All six lines extract heat from a source and lift it into a water loop, and all six reverse to provide cooling and heating from the same machine. What separates them is where the heat comes from, and whether your commercial space needs both at once.

System_Logic::Source-Side_Fork

Do you have a stable water source? — well water, a borefield, a building condenser loop, or a process waste stream.

[ BRANCH 01 ] Available Water Source
Q_ Do different zones need heating and cooling simultaneously?
YES Heat Pump Chiller, 4-pipe
[ BRANCH 02 ] Source Specifications
NO Which source type is viable?
• Well water or building loop → Water-source
• Borefield → Ground-source
• Process waste water → Water-to-water
[ BRANCH 03 ] No Water Source
Q_ Is your design-day ambient below −15 °C?
YES Cold Climate
(vapour-injection to −30 °C)
NO Air-to-Water
Air-to-Water Heat Pump
SYS_ID: AW-HP-01

Air-to-Water Heat Pump

Capacity 65–2,872 kW
COP 3.24–4.43 rated
Series KAFLG / KAFMH(A)…
Refrigerant R134a / R410A…

Draws from outdoor air, so it suits buildings with no usable water source and a design day above −15 °C.

ACCESS DATA [>]
Heat Pump Chiller — 4-Pipe
SYS_ID: HP-CH-02

Heat Pump Chiller — 4-Pipe

Capacity 281 kW · 1,060 kW
Total COP 7.74 – 8.9 design
Series KASG-2xx / KASG-0xxH
Refrigerant R134a / R1234yf · R410A

Best for hotels, hospitals and mixed-use buildings with simultaneous loads.

ACCESS DATA [>]
Water-source Heat Pump
SYS_ID: WS-HP-03

Water-source Heat Pump

Capacity 85–1,913 kW per unit
COP 5.6–6.1 measured
Series KACWR / KASCMF
Refrigerant R410A · R134a

Best for buildings already running a condenser water loop or drawing well water.

ACCESS DATA [>]
Ground-source Heat Pump
SYS_ID: GS-HP-04

Ground-source Heat Pump

Capacity 367–1,913 kW per unit
COP 6.1–6.4 measured
Series KASCMF twin-screw
Refrigerant R134a

Geothermal; ideally suited for campuses and central plants that can host a borefield – features highest published COP.

ACCESS DATA [>]
Cold Climate Heat Pump
SYS_ID: CC-HP-05

Cold Climate Heat Pump

Capacity 65–150 kW per module
COP 2.51–3.18 verified
Series KADFM (vapour inj.)
Refrigerant R32 · R410A

Best for northern sites where the design day sits below −15 °C. Multiple units parallel onto one loop.

ACCESS DATA [>]
Water-to-Water Heat Pump
SYS_ID: WW-HP-06

Water-to-Water Heat Pump

Capacity 384–1,913 kW heating
COP 5.0–5.1 measured
Series KASCMF, 20 models
Refrigerant R134a

Best for sites with a sewage, groundwater or industrial waste-heat stream to recover from.

ACCESS DATA [>]

Cold-Day Output — What Actually Reaches the Water Loop in Your Climate Zone

Adding capacity margin to cover an unknown cold-day output makes the machine worse, not safer. The Consortium for Energy Efficiency states it directly: oversizing affects heat pump efficiency more than other HVAC types. Four consequences are listed:

frequent cycling at low load
poor performance
high energy usage
less temperature control
Engineering Reality

Engineers oversize anyway because manufacturers publish a single limit temperature and stop there. A limit tells you the machine still runs at that ambient. It does not tell you how much heat still reaches the loop.

Every heat pump becomes less efficient as the source gets colder — efficiency can drop steeply through the colder months, and heating and cooling performance at low temperatures is the one figure a design engineer cannot infer from a nameplate.

“The NEEP heat pump list flags that unit as >150% oversized, and likely to experience oversize-related performance problems.”

— an engineer checking a cold-climate selection on a heat pump community forum

Here is the trap in miniature. A margin added to cover an unknown becomes a documented performance risk, and the machine spends the whole season paying for it.

40,000 m² Mall Installation Case

Where the honest limit sits

At the bottom of the range a cold climate heat pump is only modestly better than resistance backup, and pretending otherwise would undercut every other number here. On the 40,000 m² mall installation described below, the electric boiler ran on 15 days of the heating season and took 7% of total energy for the year.

Planning for that 7% is a different exercise from oversizing the heat pump by 50% and losing part-load efficiency all season.

The Cold-Day Delivery Ratio

Divide heating output at your design-day ambient by rated output at 7 °C. That quotient decides how many units you buy.

Line and model Design-day ambient Delivered ÷ rated Measured values Basis
KADFM-020H cold climate −25 °C 53% 37.05 of 70 kW Catalogue rating
KADFM-040H cold climate −25 °C 46% 73.92 of 160 kW Catalogue rating
KADFM-030H cold climate −22 °C 74% 96 of 130 kW Project acceptance test
KAFM-110H012 vapour injection −30 °C 72% 280 of 390 kW Project acceptance test
KAIA-50H-FD cascade −12 °C ≥82% Capacity decay ≤18% Project acceptance test
Water-source, ground-source, water-to-water Not applicable No ambient derating Source temperature is stable year-round

Each ratio belongs to the model and leaving-water temperature shown. It is not a range-wide promise. Ask for the correction table for your own design point rather than reading across.

Why the vapour-injection lines hold up better

Both lines with the highest cold-day ratios use enhanced vapour injection. Independent work under the International Energy Agency heat pump programme measured roughly 30% more heating capacity and a 20% better COP at low ambient from flash-tank vapour injection on an R410A machine.

That is the physical reason a modest ratio at −30 °C is achievable at all, and it is why these high-efficiency cold-climate and modular lines are specified separately from the standard air-to-water range.

Vapour Injection Tech - Industrial Heat Pumps

Have your design-day ambient and required leaving-water temperature?

Get a derating-corrected capacity estimate →

Commercial Heat Pump Systems — Frequently Asked Questions

A machine that moves heat between a building water loop and an outside source, using a compressor and a refrigerant, instead of generating heat by combustion. The way commercial heat pumps work is to transfer heat that already exists rather than create it, which is why the output can exceed the electrical input. Reversing the cycle turns the same unit into a chiller, so one machine can provide both heating and cooling across the year.

Cost tracks capacity band, refrigerant choice, 4-pipe configuration, heat-exchanger material and controls scope rather than a single per-kW figure, which is why the procurement section above lists the dimensions instead of a price. Be careful with published commercial heat pump cost ranges found online: the widely quoted four to thirteen thousand dollar band describes 3–10 ton light commercial split equipment, a completely different class from a 65–2,872 kW hydronic machine. Comparing those two numbers is how a budget gets set at roughly a tenth of the real figure, and it is the single most common briefing error we see on incoming enquiries.

Capacity is the obvious difference; the carrier is the useful one. Residential equipment usually moves heat into air through a split system, while commercial heat pump systems on this page move it into a water loop that then feeds fan coils, air handling units or radiant circuits. That water loop is the reason why a single installation is capable of meeting simultaneous heating and cooling needs for more than a dozen zones; that kind of application is never required of residential equipment.

Run the Source-Side Fork above. There is no single best commercial heat pump across all six — where two branches both look feasible, civil scope decides it rather than the heating and cooling solutions themselves.

Start from a calculated building load, not floor area, then apply the delivery ratio for your design-day ambient to the rated capacity. Sizing against a rule of thumb is where most oversizing originates, and oversizing costs efficiency all season rather than only on the coldest day.

A unit that is too large cycles at low load, holds temperature less precisely and draws more energy across the year than a right-sized one, so the margin that feels prudent on paper is charged back every month.

Where the corrected figure still leaves a gap on the two or three coldest days, cover that gap with supplementary heat rather than with a bigger machine.

From buyer discussion

No — no heat pump does, and any supplier implying otherwise is describing a limit rather than an output. The delivery ratio table above gives measured figures at −12, −22, −25 and −30 °C so the derating is a number you can size against instead of a margin you have to guess.

From buyer discussion

“The air-source isn’t able to get the heat up to a decent level in the house, and it really struggles with the hot water” is a complaint that recurs wherever a heat pump was sized for space heating alone. Most Koven lines leave water at 40–55 °C, which suits pre-heat duty but sits below the 60 °C storage temperature the Centers for Disease Control and Prevention recommends for controlling Legionella in stored potable water — so pair them with a supplementary heater, specify a dedicated commercial hot water heat pump alongside, or take the cascade line, which reaches 75 °C.

No. All numbers used here come from Koven catalogue specifications, or from a project acceptance test, and they are labelled as such. Should you decide your specification documents do require an AHRI rating, this is an issue you may wish to raise within the project scope: we have not obtained it heretofore.